IC Manufacturing, Package&Test


2023-09-06

[News] ASE Penang Factory Expansion Targets Revenue Doubling

According to a report by Taiwan’s Central News Agency, Tien Wu, CEO of the semiconductor packaging and testing giant ASE Group, believes that the semiconductor industry is experiencing ongoing inventory adjustments, with uncertainties remaining in the global economy. However, he maintains a positive long-term outlook, asserting that semiconductor demand remains robust. Wu also revealed that ASE Group is expanding its operations in Penang, Malaysia, with expectations of doubling its revenue to $750 million within 2 to 3 years.

The 2023 Semicon Taiwan is set to begin on the 6th, and when discussing the economic outlook for the second half of the year, Wu noted that the semiconductor industry is well-aware of the current inventory corrections and the lingering global economic uncertainties. Nevertheless, he maintains relative optimism about the industry’s long-term development.

Regarding the company’s involvement in advanced packaging, such as Chip-on-Wafer-on-Substrate (CoWoS), Wu mentioned that ASE Group offers corresponding services in this field. When asked about the contribution of artificial intelligence (AI) applications and advanced packaging to the company’s portfolio, he stated that it’s currently challenging to evaluate. However, he emphasized that AI is a significant focus for ASE Group.

In response to inquiries about whether customers have requested ASE Group to shift a portion of its production capacity outside of Taiwan (Taiwan+1) to mitigate risks, Wu clarified that there have been no specific requests from customers regarding proportional capacity transfers or deadlines for such transfers. Production capacity adjustments are primarily made flexibly, contingent on the readiness of the local supply chain. He emphasized that customer discussions regarding capacity adjustments are rational and logical.

Wu stressed that customer demands are being met in accordance with logic and regulatory considerations. In response to urgent service needs, ASE Group is expanding its operations in locations outside Taiwan. However, this does not signify a complete relocation of Taiwanese production capacity, nor does it indicate that customers have mandated such a shift.

He disclosed that ASE Group’s expansion is taking place in Penang, Malaysia, with the first five-story building expected to be completed by July next year. Plans are in place for a second building by 2025. Currently, ASE Group’s Penang facility generates approximately $350 million in annual revenue. It is projected that within 2 to 3 years, the facility’s revenue will double to $750 million.

In addition to its California presence, Wu highlighted that the ASE Group subsidiary, ISE Labs, has expanded its capacity in San Jose to meet customer demands. He emphasized that ASE Group continues to expand its operations in Taiwan as well, including locations in Zhongli, Kaohsiung, Taichung’s Tanzi.

(Photo credit: ASE)

2023-09-05

[News] Taiwan Micron Focuses on HBM Advanced Process and Packaging

According to Taiwan’s TechNews report, Lu Donghui, Chairman of Micron Technology Taiwan, stated that in response to the growing demand in the AI market, Micron Technology Taiwan will continue to invest in advanced processes and packaging technologies to produce High Bandwidth Memory (HBM) products. Micron Technology Taiwan is the only Micron facility globally with advanced packaging capabilities.

Lu Donghui, speaking at a media event, mentioned that Micron had previously introduced the industry’s first 8-layer stack (8-High) 24GB HBM3 Gen 2 product, which is now in the sampling phase. This product boasts a bandwidth exceeding 1.2TB/s and a transmission rate exceeding 9.2Gb/s, which is 50% higher than other HBM3 solutions on the market. Micron’s HBM3 Gen 2 product offers 2.5 times better energy efficiency per watt compared to previous generations, making it ideal for high-performance AI applications.

Micron’s HBM3 Gen 2 memory products are manufactured using the most advanced 1-beta process technology in Taiwan and Japan. Compared to the previous 1-alpha process, the 1-beta process reduces power consumption by approximately 15% and increases bit density by over 35%, with each chip offering a capacity of up to 16Gb. Through Micron’s advanced packaging technology, the 1-beta process memory chips are stacked in 8 layers, and the complete HBM3 Gen 2 chips are packaged and sent to customers’ specified semiconductor foundries like TSMC, Intel, Samsung, or third-party packaging and testing facilities for GPUs, CPUs.

Lu Donghui highlighted that Taiwan’s robust semiconductor manufacturing ecosystem makes it the exclusive hub for Micron’s advanced packaging development worldwide. By combining this ecosystem with Micron’s offerings, they can provide customers with comprehensive solutions to meet market demands. While HBM products represent a relatively small portion of the overall memory market, their future growth potential is significant, with expectations to capture around 10% of the entire memory market in the short term.

(Photo credit: Micron)

2023-09-04

[News] Chiang Shang-yi, Former TSMC Co-COO, Shares China Experience and CoWoS Development

According to Taiwan’s TechNews report, Chiang Shang-yi, former TSMC Co-COO and current Chief Semiconductor Strategist at Foxconn, shared insights during a Taiwan Television interview. He discussed his past role at TSMC, the potential impact of U.S. export restrictions on China’s semiconductor development, and revealed previously undisclosed stories. Chiang emphasized the need to reevaluate China’s approach to semiconductor manufacturing.

Chiang previously stated that he wouldn’t return to China, and when asked about geopolitical challenges in the region due to U.S. chip restrictions, he shared his experiences in China.

He mentioned that his initial focus was primarily on research and development, and while technical challenges were manageable, the most significant challenge was related to human interactions. Chiang also disclosed two instances where he experienced a lack of trust from Chinese authorities.

He explained that the headquarters of SMIC is in Shanghai, with its largest facility located in Beijing. On two separate occasions, senior executives were scheduled to visit the Beijing facility, and Chiang was instructed to participate. However, he was informed just a day prior that he, as a non-Chinese national, would not be allowed to attend these visits. Similar incidents occurred twice, leaving him with a rather uncomfortable impression.

Regarding the U.S. chip ban, Chiang acknowledged that China had invested heavily in semiconductors over the past decade, and the recent restrictions were a more recent development. However, he emphasized that even before the restrictions, China’s semiconductor industry faced challenges and that the way China pursued semiconductor development needed reevaluation.

On the other hand, Chiang discussed why TSMC has been successful, attributing it to its business model and rapid decision-making. He mentioned a proposal he made to establish a packaging unit within TSMC to address the bottleneck created by the end of Moore’s Law. This proposal, referred to as “Advanced Packaging,” was quickly approved by TSMC’s founder, Morris Chang, who provided the resources to make it happen. This initiative led to the development of CoWoS (Chip-on-Wafer-on-Substrate) technology.

However, despite the innovation, CoWoS initially faced challenges gaining business traction and was even considered a joke within the company. Chiang had to work hard to promote the technology to customers. During a dinner with a Qualcomm executive, Chiang learned that CoWoS’s price was too high for consideration, with the executive requiring a price reduction to one cent per minimeter square. Chiang returned to TSMC and urged R&D to lower costs while maintaining performance, eventually leading to the success of InFO (Integrated Fan-Out) technology.

Chiang mentioned that the first customer to embrace CoWoS technology was Huawei, primarily for GPU chips, well before AI applications gained prominence. He humorously credited the Qualcomm executive for saving him with a single sentence and emphasized that innovation needed to be practical, not just technological, to succeed in the industry.

2023-09-04

[News] Amid Uncertain Market, TSMC to Avoid Supplier Price Cuts Next Year

According to a report from Taiwan’s TechNews, as we approach the fourth quarter, which marks the peak period for negotiations between the semiconductor manufacturing leader TSMC and its suppliers, the supply chain is indicating that TSMC is expected to follow a similar approach to that of 2022. This means that in anticipation of an unclear overall semiconductor market outlook for 2024, TSMC is likely to either slightly reduce prices or refrain from implementing price cuts when dealing with its suppliers.

Suppliers have noted that in 2022, TSMC generally adopted a strategy of minor price reductions or no price cuts during negotiations. This approach helped alleviate the pressure on suppliers facing inflation and rising raw material costs. However, for 2024, with the semiconductor industry’s overall recovery still uncertain, and procurement volumes not expected to increase significantly, it is anticipated that TSMC will maintain a similar stance with its suppliers as it did in 2022.

Considering the current state of the semiconductor industry, market analysts anticipate that TSMC’s revenue growth in the fourth quarter could reach between 7% and 9%. This growth is primarily attributed to the upcoming release of Apple’s iPhone 15 series in September, with shipment volumes expected to reach 86 million units. Additionally, the surge in market demand for data center chips from NVIDIA is contributing to TSMC’s robust performance. It’s projected that TSMC’s third-quarter revenue will be in the range of $16.5 billion to $17.5 billion, and the fourth quarter is expected to witness further growth, reaching $18.6 billion, representing an average quarterly growth of 8%.

However, despite the optimistic outlook for the fourth quarter, the prospects for 2024 may differ. This uncertainty stems from efforts by U.S. consumers and businesses to cope with high inflation, questions about potential interest rate hikes, and the looming possibility of an economic downturn. Additionally, China’s economic performance has been lackluster, and these two markets constitute a significant portion of TSMC’s revenue. This combination of factors results in a high level of uncertainty, which is expected to influence TSMC’s procurement strategies and bargaining power with suppliers in a more cautious manner, given the prevailing uncertain conditions.

(Photo credit: TSMC)

2023-09-04

[News] Huawei’s Return to the Market with Kirin 9000S Processor Expected to Impact the Smartphone Market

According to a report from Taiwan’s TechNews, Huawei’s Mate 60 Pro smartphone, powered by its in-house Kirin 9000S processor, quietly appeared on the market recently, testing has shown that its network speed approaches that of 5G. This development has sparked enthusiastic discussions in the market about the manufacturing and development of this chip.

Prominent analyst Andrew Lu also expressed that if the semiconductor manufacturer, SMIC, which handles the production of the Kirin 9000S processor, makes significant breakthroughs in both 7nm process technology and capacity, it should not be underestimated. Additionally, with Huawei’s reintroduction of the Kirin 9000S processor through the Mate 60 Pro, they are expected to continue launching products that are likely to have an impact on the mobile phone and mobile chip market.

Andrew Lu outlined the following points on his personal Facebook fan page:

  1. The Kirin 9000S processor is likely manufactured by SMIC using N+2 process technology, with N+1 being a pseudo-7nm process that is closer to 8-9nm. N+2 is a 7nm process (not the rumored 5nm), but it does not use EUV, so multiple exposures are needed. Due to insufficient capacity, shipping 40 million units would likely take several months. Assuming a die size of 169mm² and an 80% yield rate, SMIC would need to prepare 144k N+2 capacity, this indicates a monthly production capacity requirement of 24,000 units. The monthly production capacity appears significantly higher than what was previously anticipated. If these assumptions hold, it indicates that SMIC has made significant breakthroughs in 7nm process technology and capacity.
  2. Apple’s iPhone doesn’t emphasize Antutu benchmark scores as much, and Android phones typically fine-tune their systems for benchmarking, making comparisons between iOS and Android phones less fair. However, compared to other Android flagship phones scoring around 1.5-1.6 million, the Mate 60’s 1.1 million still falls short, but it excels in satellite phone functionality.
  3. Huawei/Huawei’s HiSilicon’s return is likely to continue with the release of new devices, aiming to reach annual sales of 100 million phones within 5 years, which should not be difficult. This means Huawei/Huawei’s HiSilicon will regain approximately 5-10% of the global market share, while other phone and chip manufacturers will lose 5-10% of their market share with flagship brands likely being more affected.
  4. Despite the U.S. putting SMIC on the Entity List, how does SMIC still have so much advanced process capacity? Lu Xingzhi believes that being placed on the Entity List doesn’t entirely prohibit companies from purchasing all advanced U.S. equipment (EUV scanners are absolutely prohibited), but it requires approval from the U.S. Department of Commerce to purchase such equipment. Additionally, the rapid emergence of many semiconductor startups in China (some of which disappear shortly after) makes it challenging for U.S. equipment manufacturers and the U.S. Department of Commerce to determine if the purchased equipment is being resold to SMIC. Therefore, SMIC’s expansion of advanced process capacity is not surprising. According to Lu’s data, SMIC’s capital intensity, capital expenditure as a percentage of revenue, was 110% over the past year, significantly higher than TSMC’s 50% and Samsung LSI’s and GlobalFoundries’ 40% range, indicating that capacity expansion is likely to be considerably higher than peers in the industry.

(Photo credit: Huawei)

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